Supplier-retailer production and inventory models with defective items and inspection errors in non-cooperative and cooperative environments
RAIRO - Operations Research - Recherche Opérationnelle, Tome 52 (2018) no. 2, pp. 453-471.

This paper proposes single-supplier single-retailer production and inventory models for maximizing the supplier and retailer’s profits in non-cooperative and cooperative environments. The effect of defective items and inspection errors are considered in the proposed models. In addition, we consider that the supplier offers the retailer a quantity threshold to absorb transportation costs for promoting the economies of scale of transport. Mathematical analyses are conducted, and optimal equilibrium production and replenishment strategies for the supplier and retailer are derived under non-cooperative and cooperative situations. Subsequently, we establish two algorithms to explain the optimal equilibrium solutions for these cases. Finally, several numerical examples and a sensitivity analysis with respect to major parameters are presented to demonstrate the theoretical results, compare the distinct solutions, and derive managerial insights.

DOI : 10.1051/ro/2017020
Classification : 90B05
Mots-clés : Inventory, Defective items, Inspection errors, Non-cooperative, Cooperative
Yang, Chih-Te 1 ; Ho, Chia-Huei 1 ; Lee, Hsiu-Mei 1 ; Ouyang, Liang-Yuh 1

1
@article{RO_2018__52_2_453_0,
     author = {Yang, Chih-Te and Ho, Chia-Huei and Lee, Hsiu-Mei and Ouyang, Liang-Yuh},
     title = {Supplier-retailer production and inventory models with defective items and inspection errors in non-cooperative and cooperative environments},
     journal = {RAIRO - Operations Research - Recherche Op\'erationnelle},
     pages = {453--471},
     publisher = {EDP-Sciences},
     volume = {52},
     number = {2},
     year = {2018},
     doi = {10.1051/ro/2017020},
     mrnumber = {3880538},
     language = {en},
     url = {http://archive.numdam.org/articles/10.1051/ro/2017020/}
}
TY  - JOUR
AU  - Yang, Chih-Te
AU  - Ho, Chia-Huei
AU  - Lee, Hsiu-Mei
AU  - Ouyang, Liang-Yuh
TI  - Supplier-retailer production and inventory models with defective items and inspection errors in non-cooperative and cooperative environments
JO  - RAIRO - Operations Research - Recherche Opérationnelle
PY  - 2018
SP  - 453
EP  - 471
VL  - 52
IS  - 2
PB  - EDP-Sciences
UR  - http://archive.numdam.org/articles/10.1051/ro/2017020/
DO  - 10.1051/ro/2017020
LA  - en
ID  - RO_2018__52_2_453_0
ER  - 
%0 Journal Article
%A Yang, Chih-Te
%A Ho, Chia-Huei
%A Lee, Hsiu-Mei
%A Ouyang, Liang-Yuh
%T Supplier-retailer production and inventory models with defective items and inspection errors in non-cooperative and cooperative environments
%J RAIRO - Operations Research - Recherche Opérationnelle
%D 2018
%P 453-471
%V 52
%N 2
%I EDP-Sciences
%U http://archive.numdam.org/articles/10.1051/ro/2017020/
%R 10.1051/ro/2017020
%G en
%F RO_2018__52_2_453_0
Yang, Chih-Te; Ho, Chia-Huei; Lee, Hsiu-Mei; Ouyang, Liang-Yuh. Supplier-retailer production and inventory models with defective items and inspection errors in non-cooperative and cooperative environments. RAIRO - Operations Research - Recherche Opérationnelle, Tome 52 (2018) no. 2, pp. 453-471. doi : 10.1051/ro/2017020. http://archive.numdam.org/articles/10.1051/ro/2017020/

[1] A. Banerjee, A joint economic-lot-size model for purchaser and vendor. Decis. Sci. 17 (1986) 292–311 | DOI

[2] M. Ben–Daya, M. Darwish and K. Ertogral, The joint economic lot sizing problem: Review and extensions. Eur. J. Oper. Res. 185 (2008) 726–742 | DOI | MR | Zbl

[3] G.P. Cachon and P.H. Zipkin, Competitive and cooperative inventory policies in a two-stage supply chain. Manage. Sci. 45 (1999) 936–953 | DOI | Zbl

[4] W.M. Chan, R.N. Ibrahim and P.B. Lochert, A new EPQ model: integrating lower pricing, rework and reject situations. Prod. Plan. Control 14 (2003) 588–595 | DOI

[5] H.C. Chang, An economic production quantity model with consolidating shipments of imperfect quality items: A note. Int. J. Product. Econ. 144 (2013) 507–509 | DOI

[6] H.C. Chang, L.Y. Ouyang, K.S. Wu and C.H. Ho, Integrated vendor-buyer cooperative inventory models with controllable lead time and ordering cost reduction. Eur. J. Oper. Res. 170 (2006) 481–495 | DOI | MR | Zbl

[7] Y.P. Chiu, Determining the optimal lot size for the finite production model with random defective rate, the rework process, and backlogging. Eng. Optim. 35 (2003) 427–437 | DOI

[8] A.M.A. El Saadany and M.Y. Jaber, A production/remanufacturing inventory model with price and quality dependant return rate. Comput. Ind. Eng. 58 (2010) 352–362 | DOI

[9] C.H. Glock and M.Y. Jaber, A multi-stage production-inventory model with learning and forgetting effects, rework and scrap. Comput. Ind. Eng. 64 (2013) 708–720 | DOI

[10] S.K. Goyal, An integrated inventory model for a single supplier-single customer problem Int. J. Prod. Res. 15 (1976) 107–111 | DOI

[11] S.K. Goyal, A joint economic-lot-size model for purchaser and vendor: a comment. Decis. Sci. 19 (1988) 236–241 | DOI

[12] S.K. Goyal, On improving the single-vendor single-buyer integrated production inventory model with a generalized policy. Eur. J. Oper. Res. 125 (2000) 429–430 | DOI | Zbl

[13] D. Ha and S.L. Kim, Implementation of JIT purchasing: an integrated approach Prod. Plan. Control 8 (1997) 152–157 | DOI

[14] J.T. Hsu and L.F. Hsu, An EOQ model with imperfect quality items, inspection errors, shortage backordering, and sales returns. Int. J. Product. Econ. 143 (2013) 162–170 | DOI

[15] Y. Huang and G.Q. Huang, Nash game-theoretic model for optimizing pricing and inventory policies in a three-level supply chain. Electr. Eng. Appl. Comput. 90 (2011) 555–566 | DOI

[16] M.Y. Jaber, M. Bonney and I. Moualek, An economic order quantity model for an imperfect production process with entropy cost. Int. J. Product. Econ. 118 (2009) 26–33 | DOI

[17] M. Jaber, S. Goyal and M. Imran, Economic production quantity model for items with imperfect quality subject to learning effects. Int. J. Product. Econ. 115 (2008) 143–150 | DOI

[18] M. Khan, M.Y. Jaber and A. Abdul-Rahim, An integrated supply chain model with errors in quality inspection and learning in production. Omega 42 (2014) 16–24 | DOI

[19] M. Khan, M.Y. Jaber and M. Bonney, An economic order quantity (EOQ) for items with imperfect quality and inspection errors. Int. J. Product. Econ. 133 (2011) 113–118 | DOI

[20] I. Konstantaras, K. Skouri and M. Y. Jaber, Inventory models for imperfect quality items with shortages and learning in inspection. Appl. Math. Model. 36 (2012), 5334–5343 | DOI | MR | Zbl

[21] H.L. Lee and M.J. Rosenblatt, Simultaneous determination of production cycles and inspection schedules in a production system. Manage. Sci. 33 (1987) 1125–1136 | DOI | Zbl

[22] H.L. Lee and M.J. Rosenblatt, A production and maintenance planning model with restoration cost dependent on detection delay. IIE Trans. 21 (1989) 368–375 | DOI

[23] L. Lu, A one-vendor multi-buyer integrated inventory model. Eur. J. Oper. Res. 81 (1995) 312–323 | DOI | Zbl

[24] B. Mohammadi, A.A. Taleizadeh, R. Noorossana and H. Samimi, Optimizing integrated manufacturing and products inspection policy for deteriorating manufacturing system with imperfect inspection. J. Manufact. Syst. 37 (2015) 299–315 | DOI

[25] L. Moussawi–Haidar, M. Salameh and W. Nasr, Effect of deterioration on the instantaneous replenishment model with imperfect quality items. Appl. Math. Model. 38 (2014) 5956–5966 | DOI | MR | Zbl

[26] S. Netessine, N. Rudi and Y. Wang, Inventory competition and incentives to back-order. IIE Trans. 38 (2006) 883–902 | DOI

[27] L.Y. Ouyang and C.T. Chang, Optimal production lot with imperfect production process under permissible delay in payments and complete backlogging. Int. J. Product. Econ. 144 (2013) 610–617 | DOI

[28] L.Y. Ouyang, C.H. Ho and C.H. Su, An optimization approach for joint pricing and ordering problem in an integrated inventory system with order-size dependent trade credit. Comput. Ind. Eng. 57 (2009) 920–930 | DOI

[29] B. Pal, S.S. Sana and K. Chaudhuri, A stochastic production inventory model for deteriorating items with products’ finite life-cycle. RAIRO: OR 51 (2017) 669–684 | DOI | Numdam | MR | Zbl

[30] S. Papachristos and I. Konstantaras, Economic ordering quantity models for items with imperfect quality. Int. J. Product. Econ. 100 (2006) 148–154 | DOI

[31] M. Parlar, Game theoretic analysis of the substitutable product inventory problem with random demands. Naval Res. Logist 35 (1988) 397–409 | DOI | MR | Zbl

[32] E.L. Porteus, Optimal lot sizing, process quality improvement and setup cost reduction. Oper. Res. 34 (1986) 137–144 | DOI | Zbl

[33] J. Rezaei and N. Salimi, Economic order quantity and purchasing price for items with imperfect quality when inspection shifts from buyer to supplier. Int. J. Product. Econ. 137 (2012) 11–18 | DOI

[34] A. Roy, K. Maity, S. Kar and M. Maiti, A production-inventory model with remanufacturing for defective and usable items in fuzzy-environment. Comput. Ind. Eng. 56 (2009) 87–96 | DOI

[35] M.K. Salameh and M.Y. Jaber, Economic production quantity model for items with imperfect quality. Int. J. Product. Econ. 64 (2000) 59–64 | DOI

[36] S.S. Sana, A production-inventory model in an imperfect production process. Eur. J. Oper. Res. 200 (2010a) 451–464 | DOI | MR | Zbl

[37] S.S. Sana, An economic production lot size model in an imperfect production system. Eur. J. Oper. Res. 201 (2010b) 158–170 | DOI | Zbl

[38] S.S. Sana, An economic order quantity model for nonconforming quality products. Service Sci. 4 (2012) 331–348 | DOI

[39] S.S. Sana, Optimal contract strategies for two stage supply chain. Econ. Model. 30 (2013) 253–260 | DOI

[40] B.R. Sarker, A.M.M. Jamal and S. Mondal, Optimal batch sizing in a multi-stage production system with rework consideration. Eur. J. Oper. Res. 184 (2008) 915–929 | DOI | MR | Zbl

[41] N. Saxena, S.R. Singh and S.S. Sana, A green supply chain model of vendor and buyer for remanufacturing items. RAIRO: OR 51 (2017) 1133–1150 | DOI | Numdam | MR | Zbl

[42] A.A. Taleizadeh, L. Cárdenas-Barrón, J. Biabani and R. Nikousokhan, Multi products single machine EPQ model with immediate rework process. Inter. J. Ind. Eng. Comput. 3 (2012) 93–102

[43] A.A. Taleizadeh, L.E. Cárdenas-Barrón and B. Mohammadi, A deterministic multi product single machine EPQ model with backordering, scraped products, rework and interruption in manufacturing process. Int. J. Product. Econ. 150 (2014) 9–27 | DOI

[44] A.A. Taleizadeh, A.A. Najafi and S.T.A. Niaki, Economic production quantity model with scrapped items and limited production capacity, Scientia Iranica. Trans. E, Ind. Eng. 17 (2010) 58–69

[45] A.A. Taleizadeh, S.T.A. Niaki, M.B. Aryanezhad and A.F. Tafti, A genetic algorithm to optimize multiproduct multiconstraint inventory control systems with stochastic replenishment intervals and discount. Int. J. Adv. Manufact. Technol. 51 (2010) 311–323 | DOI

[46] A.A. Taleizadeh, S.T.A. Niaki and R.G. Meibodi, Replenish-up-to multi-chance- constraint inventory control system under fuzzy random lost-sale and backordered quantities. Knowl. Based Syst. 53 (2013) 147–156 | DOI

[47] A.A. Taleizadeh, S.T.A. Niaki, N. Shafii, R.G. Meibodi and A. Jabbarzadeh, A particle swarm optimization approach for constraint joint single buyer-single vendor inventory problem with changeable lead time and (r, Q) policy in supply chain. Int. J. Adv. Manufact. Technol. 51 (2010) 1209–1223 | DOI

[48] A.A Taleizadeh and D.W. Pentico, An economic order quantity model with a known price increase and partial backordering. Eur. J. Oper. Res. 228 (2013) 516–525 | DOI | MR | Zbl

[49] C.H. Wang, T. Dohi and W.C. Tsai, Coordinated procurement/inspection and production model under inspection errors. Comput. Ind. Eng. 59 (2010) 473–478 | DOI

[50] Q. Wang and M. Parlar, A three-person game theory model arising in stochastic inventory control theory. Eur. J. Oper. Res. 76 (1994) 83–97 | DOI | Zbl

[51] P.C. Yang and H.M. Wee, An integrated multi-lot-size production inventory model for deteriorating item. Comput. Oper. Res. 30 (2003) 671–682 | DOI | Zbl

[52] M.J. Yao and C.C. Chiou, On a replenishment coordination model in an integrated supply chain with one vendor and multiple buyers. Eur. J. Oper. Res. 159 (2004) 406–419 | DOI | MR | Zbl

[53] A. Yassine, B. Maddah and M. Salameh, Disaggregation and consolidation of imperfect quality shipments in an extended EPQ model. Int. J. Product. Econ. 135 (2012) 345–352 | DOI

[54] S.H. Yoo, D.S. Kim and M.S. Park, Economic production quantity model with imperfect-quality items,two-way imperfect inspection and sales return. Int. J. Product. Econ. 121 (2009) 255–265 | DOI

[55] S.H. Yoo, D.S. Kim and M.S. Park, Lot sizing and quality investment with quality cost analyses for imperfect production and inspection processes with commercial return. Int. J. Product. Econ. 140 (2012) 922–933 | DOI

[56] Y. Yu and G.Q. Huang, Nash game model for optimizing market strategies, configuration of platform products in a Vendor Managed Inventory (VMI) supply chain for a product family. Eur. J. Oper. Res. 206 (2010) 361–373 | DOI | MR | Zbl

[57] X. Zhang and Y. Gerchak, Joint lot sizing and inspection policy in an EOQ model with random yield. IIE Trans. 22 (1990) 41–47 | DOI

[58] Y.W. Zhou, J. Chen, Y. Wu and W. Zhou, EPQ models for items with imperfect quality and one-time-only discount. Appl. Math. Model. 39 (2015) 1000–1018 | DOI | MR | Zbl

[59] Y.W. Zhou, C.Y. Chen and Y.G. Zhong, A synergic economic order quantity model with trade credit, shortages, imperfect quality and inspection errors. Appl. Math. Model. 40 (2016) 1012–1028 | DOI | MR | Zbl

[60] Y.W. Zhou and S.D. Wang, Optimal production and shipment models for a single-vendor-single-buyer integrated system. Eur. J. Oper. Res. 180 (2007) 309–328 | DOI | Zbl

Cité par Sources :