This paper presents a facility layout design for a cellular manufacturing system (CMS), with the automated guided vehicles (AGVs) as the transportation device, to minimize the total material handling costs. A new concept of assigning the workstations to the non-overlapping closed zones, by which independent AGVs are allocated for internal transfer of materials/parts in each zone, is proposed. To handle this problem, a mathematical programming model is developed. The problem has been shown to be NP-hard. This computational difficulty has led us to consider suboptimal solutions generated by a Tabu search with three algorithmic variants. To evaluate the efficiencies of these algorithms, an ANOVA statistical test is performed and the best algorithm is designated. The solution of the new algorithms is then compared with the solution obtained by the CPLEX software. The result indicates that the designated algorithm can provide an average solution with a small deviation of only 0.01% from the optimal solution. This algorithm is also applied to a real-world case problem. The use of this algorithm for re-designing of the layout for the real-world case problem shows considerable cost saving comparing to its existing layout design.
Accepté le :
DOI : 10.1051/ro/2018077
Mots-clés : Facility layout, cellular manufacturing system, automated guided vehicles (AGV), Tabu search, real-world case problem, power train manufacturing
@article{RO_2019__53_5_1475_0,
author = {Ghassemi Tari, Farhad and Ahadi, Khatereh},
editor = {Quilliot, Alain and Figueiredo, Rosa},
title = {Cellular layout design using {Tabu} search, a case study},
journal = {RAIRO - Operations Research - Recherche Op\'erationnelle},
pages = {1475--1488},
publisher = {EDP-Sciences},
volume = {53},
number = {5},
year = {2019},
doi = {10.1051/ro/2018077},
mrnumber = {4016086},
zbl = {1430.90395},
language = {en},
url = {http://archive.numdam.org/articles/10.1051/ro/2018077/}
}
TY - JOUR AU - Ghassemi Tari, Farhad AU - Ahadi, Khatereh ED - Quilliot, Alain ED - Figueiredo, Rosa TI - Cellular layout design using Tabu search, a case study JO - RAIRO - Operations Research - Recherche Opérationnelle PY - 2019 SP - 1475 EP - 1488 VL - 53 IS - 5 PB - EDP-Sciences UR - http://archive.numdam.org/articles/10.1051/ro/2018077/ DO - 10.1051/ro/2018077 LA - en ID - RO_2019__53_5_1475_0 ER -
%0 Journal Article %A Ghassemi Tari, Farhad %A Ahadi, Khatereh %E Quilliot, Alain %E Figueiredo, Rosa %T Cellular layout design using Tabu search, a case study %J RAIRO - Operations Research - Recherche Opérationnelle %D 2019 %P 1475-1488 %V 53 %N 5 %I EDP-Sciences %U http://archive.numdam.org/articles/10.1051/ro/2018077/ %R 10.1051/ro/2018077 %G en %F RO_2019__53_5_1475_0
Ghassemi Tari, Farhad; Ahadi, Khatereh. Cellular layout design using Tabu search, a case study. RAIRO - Operations Research - Recherche Opérationnelle, Tome 53 (2019) no. 5, pp. 1475-1488. doi : 10.1051/ro/2018077. http://archive.numdam.org/articles/10.1051/ro/2018077/
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